Eco-friendly and energy-efficient car for Shell Eco-Marathon NU students together with the engineers from Prototyping Center have designed and built an eco-friendly and energy-efficient car for Shell Eco-Marathon
Were designed and manufactured:
Car carrier frame;
Mounts for engine, battery and car body.
For the electronic part were developed and manufactured:
Driver and control unit;
Common electronic circuit of all on-board electronics;
Algorithm and engine control program;
Running and testing all electronic components.
NU Team took the 13th place out of 26 in the category Prototype electric vehicle on an electric battery at Shell Eco-marathon Assia 2018 in Singapore!
Analysis of pipe specimens for corrosion
Structural diagram entire installation for analysis;
Installation design documentation;
system for heating and maintaining the required temperature.
Final assembly and crimping system.
Joint control scheme;
Signal reading circuit;
Final assembly of all elements.
Optimum BF 46 TC Optimum BF 20 Vario
Screw-cutting lathe l Optimum D 330 x 1000 DPA l Knuth V-Turn 410/1000 l Quantum D 250 x 550 Vario
Vertical Drilling Machine Quantum B 32
Band-Sawing Machine Quantum S 181 l Pendulum SawOptimum CS315 l Combined sheet bending Quantum SAR 1000 l Hydraulic shears for profile steel Knuth HPS 55 S
Features of Milling Machines
Characteristics;BF 20 Vario;BF 46 TC;
Rotational speed of the spindle (rpm);90 - 3000 ;115 - 3100;
Power of spindle (kW);0,85;2,2;
Table size (mm);500х180;850х240;
Moving along the axes (X / Y / Z);280/175/280;280/175/280;
Features of Lathes
Characteristics;D 250 x 550 Vario;D 330 x 1000 DPA;D 330 x 1000 DPA;
Band-Sawing Machine Quantum S 181; Max. diameter of cut of round billet, 90°, мм – 178. Max. diameter of cut of round billet, 45°, мм – 110. Max. cut size of a rectangular workpiece, 90°, мм – 178 x 240 / 50 x 300. Max. cut size of a rectangular workpiece, 45°, мм – 170 х 110;
Pendulum Saw Optimum CS315; Max. diameter of cut of round billet, 90°, мм – 85. Max. diameter of cut of round billet, 45°, мм – 85. Max. cut size of a rectangular workpiece, 90°, мм – 130 х 70 Max. cut size of a rectangular workpiece, 45°, мм – 90 х 70;
Combined sheet bending Quantum SAR 1000; The maximum thickness of the bent billet, mm: Steel – 1mm, aluminum / copper – 1.5mm, Brass – 1mm. Maximum cutting size – 1016 x 1 мм Minimum radius of bending – 42 мм. Maximum workpiece width – 1016 мм;
Hydraulic shears for profile steel Knuth HPS 55 S; punching die: Max. throughput. at stamping - Ø 40 x 10 mm, sheet shears: size of cut flat section (width / thickness) - 300/20 mm, Scissors for a corner: under 90 ° - 120x120x12mm under 90 ° - 70x70x10mm;
There are works on welding metals in the Prototyping Center: steel, aluminum, stainless steel, copper, titanium and others. Types of welding: Fusion welding (gas and arc), Pressure welding (Spot Pulse)
Spot Welding Machine МТ-501;Welding thickness range up to 2.0 + 2.0 mm. The greatest compression force up to 350 kgf;
Argon-arc welding machine ESAB Caddy Tig 2200i AC/DC; It is possible to weld with the highest quality all types of materials (including aluminum and aluminum alloys up to 5 mm thick, stainless steel, copper, titanium).;
Welding inverter Сварог ММА-315 IGBT INVERTER; long-term welding of thick-walled steel;
Spot Welding Machine Digital Plus 5500; Spot welding of thin steel (up to 1.5 mm);
Semi-automatic welding COMBI 4.165 TURBO; Air-cooled for welding with electrode wire in shielding gas by the MIG-MAG method;
Inverter for welding Prestige TIG 185 DC HF/Lift; The method is TIG and MMA direct current with two types of ignition - TIG LIFT and high-frequency contactless ignition (HF);
PLASMA CUTTER СВАРОГ МОДЕЛИ CUT 100; Steel cutting up to 35mm. The maximum power is 100A;
Expansion of machine tools
5 axis CNC machine DMU-50; Number of axies - 5. Range of moves along the X / Y / Z axes: 650/520/475 mm. Range of spindle speeds from 20 to 15 000 rpm. Clamping surface diameter 630 x 500 mm. Tilt range -35 to + 110 °, rotation axis 360 °;
Universal milling machine; Technological stroke (X / Y / Z) - 750/280/390 mm. Spindle rotation ranges (vertical / horizontal) - 60-1750 / 60-1800 rpm. Max. load per table - 500 kg;
Injection-molding machines ТПА - 100; The injection volume is not less than 100 cm 2. Recyclable material - Any thermoplastic with a processing temperature of up to 400 degrees.;
Hydraulic sheet bending machine with CNC; working force - 100 t. flanging length - 2550 mm – return section - 410 mm;
Hydraulic Shears; thickness of metal sheet (max.) - 12mm. working length - 3,2 m. rear stop - 20-750 mm;
Laser cutting machine; Cutting area - 1500 × 3000 mm. Max. cutting thickness - 8mm;
Meet our team
Prototyping Center accept requests through: firstname.lastname@example.org
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Address: 53 Kabanbay batyr ave., Nur-Sultan city, 010000, Republic of Kazakhstan +7 7172 70 66 43