Machine Shop is a pilot plant which gives an opportunity to create any products made of various materials (steel, plastic, aluminum, copper, bronze, wood, etc.)
We manufacture and treat items with software numerical control-based (SNC) high-tech, modern machines. We annually upgrade our equipment stock for better processing capabilities of the plant.
Activities of the Prototyping Center
Designing:
Digitization of sketch drawings;
Development of design documentation;
Calculation of structural loads;
Preparation of the technological processes for products;
Development of electronic circuits, electronic boards and devices.
Manufacturing of parts, mechanisms and structures:
Materials: steel, nonferrous metal, wood, plastics, etc.
Processes: machining, welding, assembling.
Modification and repair:
Repair and refinement of mechanical parts of equipment;
Modification of structures and mechanisms;
Training courses:
Machining (Turning, Milling)
Welding and soldering of metals (gas, arc, electro-contact)
Work on the equipment (machines) with CNC (3D printer, desktop milling machine, portal milling machine, laser cutting and engraving machine).
The Prototyping Center provides the services from the following specialists: ★ Engineer ★ Designer ★ Engineer-technologist ★ Electronic ★ Engineer ★ Turner ★ Miller ★ Welder
Number of completed works for NU for the period:
43 applications
in 2015
107 applications
in 2016
280 applications
in 2017
71 applications
in 2018 (for two month)
The mechanical workshop of the Prototyping Center is located in the Technopark building. The total area is 360 sq.m.
Eco-friendly and energy-efficient car for Shell Eco-Marathon NU students together with the engineers from Prototyping Center have designed and built an eco-friendly and energy-efficient car for Shell Eco-Marathon
Were designed and manufactured:
Car carrier frame;
Steering gear;
Body;
Mounts for engine, battery and car body.
For the electronic part were developed and manufactured:
Driver and control unit;
Common electronic circuit of all on-board electronics;
Algorithm and engine control program;
Running and testing all electronic components.
NU Team took the 13th place out of 26 in the category Prototype electric vehicle on an electric battery at Shell Eco-marathon Assia 2018 in Singapore!
Analysis of pipe specimens for corrosion
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Developed:
Structural diagram entire installation for analysis;
Installation design documentation;
Manufactured:
flanges;
fittings;
sleeves,
tees;
half-turn cranes,
mounting frame;
system for heating and maintaining the required temperature.
Final assembly and crimping system.
Exoskeleton
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Manufactured:
Knee joints;
Hip joint;
Joint control scheme;
Signal reading circuit;
Final assembly of all elements.
Machine-tool equipment
Milling machines
Optimum BF 46 TC Optimum BF 20 Vario
Lathes
Screw-cutting lathe l Optimum D 330 x 1000 DPA l Knuth V-Turn 410/1000 l Quantum D 250 x 550 Vario
Drilling machines
Vertical Drilling Machine Quantum B 32
Cutting machines
Band-Sawing Machine Quantum S 181 l Pendulum SawOptimum CS315 l Combined sheet bending Quantum SAR 1000 l Hydraulic shears for profile steel Knuth HPS 55 S
Features of Milling Machines
Characteristics;BF 20 Vario;BF 46 TC;
Rotational speed of the spindle (rpm);90 - 3000 ;115 - 3100;
Power of spindle (kW);0,85;2,2;
Table size (mm);500х180;850х240;
Moving along the axes (X / Y / Z);280/175/280;280/175/280;
Features of Lathes
Characteristics;D 250 x 550 Vario;D 330 x 1000 DPA;D 330 x 1000 DPA;
Band-Sawing Machine Quantum S 181; Max. diameter of cut of round billet, 90°, мм – 178. Max. diameter of cut of round billet, 45°, мм – 110. Max. cut size of a rectangular workpiece, 90°, мм – 178 x 240 / 50 x 300. Max. cut size of a rectangular workpiece, 45°, мм – 170 х 110;
Pendulum Saw Optimum CS315; Max. diameter of cut of round billet, 90°, мм – 85. Max. diameter of cut of round billet, 45°, мм – 85. Max. cut size of a rectangular workpiece, 90°, мм – 130 х 70 Max. cut size of a rectangular workpiece, 45°, мм – 90 х 70;
Combined sheet bending Quantum SAR 1000; The maximum thickness of the bent billet, mm: Steel – 1mm, aluminum / copper – 1.5mm, Brass – 1mm. Maximum cutting size – 1016 x 1 мм Minimum radius of bending – 42 мм. Maximum workpiece width – 1016 мм;
Hydraulic shears for profile steel Knuth HPS 55 S; punching die: Max. throughput. at stamping - Ø 40 x 10 mm, sheet shears: size of cut flat section (width / thickness) - 300/20 mm, Scissors for a corner: under 90 ° - 120x120x12mm under 90 ° - 70x70x10mm;
Welding
There are works on welding metals in the Prototyping Center: steel, aluminum, stainless steel, copper, titanium and others. Types of welding: Fusion welding (gas and arc), Pressure welding (Spot Pulse)
Name; Characteristics;
Spot Welding Machine МТ-501;Welding thickness range up to 2.0 + 2.0 mm. The greatest compression force up to 350 kgf;
Argon-arc welding machine ESAB Caddy Tig 2200i AC/DC; It is possible to weld with the highest quality all types of materials (including aluminum and aluminum alloys up to 5 mm thick, stainless steel, copper, titanium).;
Welding inverter Сварог ММА-315 IGBT INVERTER; long-term welding of thick-walled steel;
Spot Welding Machine Digital Plus 5500; Spot welding of thin steel (up to 1.5 mm);
Semi-automatic welding COMBI 4.165 TURBO; Air-cooled for welding with electrode wire in shielding gas by the MIG-MAG method;
Inverter for welding Prestige TIG 185 DC HF/Lift; The method is TIG and MMA direct current with two types of ignition - TIG LIFT and high-frequency contactless ignition (HF);
PLASMA CUTTER СВАРОГ МОДЕЛИ CUT 100; Steel cutting up to 35mm. The maximum power is 100A;
Expansion of machine tools
Name; Characteristics;
5 axis CNC machine DMU-50; Number of axies - 5. Range of moves along the X / Y / Z axes: 650/520/475 mm. Range of spindle speeds from 20 to 15 000 rpm. Clamping surface diameter 630 x 500 mm. Tilt range -35 to + 110 °, rotation axis 360 °;
Universal milling machine; Technological stroke (X / Y / Z) - 750/280/390 mm. Spindle rotation ranges (vertical / horizontal) - 60-1750 / 60-1800 rpm. Max. load per table - 500 kg;
Injection-molding machines ТПА - 100; The injection volume is not less than 100 cm 2. Recyclable material - Any thermoplastic with a processing temperature of up to 400 degrees.;
Hydraulic sheet bending machine with CNC; working force - 100 t. flanging length - 2550 mm – return section - 410 mm;
Hydraulic Shears; thickness of metal sheet (max.) - 12mm. working length - 3,2 m. rear stop - 20-750 mm;
Laser cutting machine; Cutting area - 1500 × 3000 mm. Max. cutting thickness - 8mm;
Meet our team
Askar Sharipov
Director
Azamat Kokcholokov
Engineer
Darkhan Daurenbek
Manager
Radzhan Kissikov
Manager
Anvar Kolumbetov
Electronic engineer
Marat Pishtayev
Turner
Prototyping Center accept requests through: machineshop@nu.edu.kz